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Chili Mac

By America's Test Kitchen

Published on March 30, 2011

Time

1¾ hours

Yield

Serves 6 to 8

Chili Mac

Ingredients

Salt ½ pound elbow macaroni (about 2 cups uncooked pasta)3 tablespoons vegetable oil 1 ½ pounds 85 percent lean ground beef 2 medium onions, chopped medium1 red bell pepper, stemmed, seeded, and chopped medium6 medium garlic cloves, minced or pressed through a garlic press2 tablespoons chili powder 1 tablespoon ground cumin 1 (14.5-ounce) can diced tomatoes 1 (28-ounce) can tomato puree 1 tablespoon light or dark brown sugar 8 ounces Colby Jack cheese, shredded (about 2 ⅔ cups)

Before You Begin

Reserve some of the pasta-cooking water so that it can be used to thin out the chili as needed. Ground turkey (1½ pounds) can be substituted for the ground beef. If you can’t find Co-Jack cheese, just substitute equal amounts of colby and Jack cheese instead.

Instructions

  1. Adjust an oven rack to the middle position and heat the oven to 400 degrees. Bring 4 quarts of water to a boil in a Dutch oven over high heat. Stir in 1 tablespoon salt and the macaroni; cook until al dente, about 5 minutes. Reserve ¾ cup of the pasta water and drain the pasta. Transfer the pasta to a bowl and set aside.
  2. Wipe the Dutch oven dry. Add 1 tablespoon of the oil and return to medium-high heat until shimmering. Add the beef and cook, breaking up the pieces with a wooden spoon, until it is no longer pink and beginning to brown, 5 to 8 minutes. Drain the beef through a colander, discarding the drippings, and set it aside.
  3. Add the remaining 2 tablespoons oil to the Dutch oven and return to medium-high heat until shimmering. Add the onions, red pepper, garlic, chili powder, and cumin; cook, stirring occasionally, until the vegetables are softened and beginning to brown, about 7 minutes. Add the diced tomatoes, tomato puree, brown sugar, the reserved pasta water, and the drained beef; bring to a simmer and cook, stirring occasionally, until the flavors have melded, about 20 minutes.
  4. Stir in the cooked pasta and season with salt and pepper to taste. Pour into a 9 by 13-inch baking dish (or a shallow casserole dish of similar size) and sprinkle with the cheese. Bake until the cheese is melted and browned, about 15 minutes. Cool for 5 to 10 minutes before serving.
Chili Mac

Chili Mac

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By America's Test Kitchen
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Time

1¾ hours

Yield

Serves 6 to 8

Ingredients

Salt
½ pound elbow macaroni (about 2 cups uncooked pasta)
3 tablespoons vegetable oil
1 ½ pounds 85 percent lean ground beef
2 medium onions, chopped medium
1 red bell pepper, stemmed, seeded, and chopped medium
6 medium garlic cloves, minced or pressed through a garlic press
2 tablespoons chili powder
1 tablespoon ground cumin
1 (14.5-ounce) can diced tomatoes
1 (28-ounce) can tomato puree
1 tablespoon light or dark brown sugar
8 ounces Colby Jack cheese, shredded (about 2 ⅔ cups)

Ingredients

Salt
½ pound elbow macaroni (about 2 cups uncooked pasta)
3 tablespoons vegetable oil
1 ½ pounds 85 percent lean ground beef
2 medium onions, chopped medium
1 red bell pepper, stemmed, seeded, and chopped medium
6 medium garlic cloves, minced or pressed through a garlic press
2 tablespoons chili powder
1 tablespoon ground cumin
1 (14.5-ounce) can diced tomatoes
1 (28-ounce) can tomato puree
1 tablespoon light or dark brown sugar
8 ounces Colby Jack cheese, shredded (about 2 ⅔ cups)

Ingredients

Salt
½ pound elbow macaroni (about 2 cups uncooked pasta)
3 tablespoons vegetable oil
1 ½ pounds 85 percent lean ground beef
2 medium onions, chopped medium
1 red bell pepper, stemmed, seeded, and chopped medium
6 medium garlic cloves, minced or pressed through a garlic press
2 tablespoons chili powder
1 tablespoon ground cumin
1 (14.5-ounce) can diced tomatoes
1 (28-ounce) can tomato puree
1 tablespoon light or dark brown sugar
8 ounces Colby Jack cheese, shredded (about 2 ⅔ cups)

Why This Recipe Works

For a universally appealing beef chili and macaroni with cheese recipe, we focused on the chili first and started with browned and drained lean ground beef, combined with sautéed onion, red bell pepper, and a generous amount of garlic. In lieu of fresh chiles (jalapeños added too much heat), we added chili powder and cumin and found that the best way to bloom their flavors and reduce their harshness was to sauté them with the aromatics. To prevent the macaroni from drying out the casserole by absorbing all of the sauce’s moisture, we increased the amount of tomato in the chili and added tomato puree so it would better coat the pasta, and we added some of the pasta cooking water back into the chili and macaroni mixture for good measure. A hybrid cheese called Co-Jack, which we found in our supermarket, was ideal for topping the chili mac recipe, and after a short stint in the oven, the topping turned a bubbly, golden brown.

Before You Begin

Reserve some of the pasta-cooking water so that it can be used to thin out the chili as needed. Ground turkey (1½ pounds) can be substituted for the ground beef. If you can’t find Co-Jack cheese, just substitute equal amounts of colby and Jack cheese instead.

Instructions

  1. Adjust an oven rack to the middle position and heat the oven to 400 degrees. Bring 4 quarts of water to a boil in a Dutch oven over high heat. Stir in 1 tablespoon salt and the macaroni; cook until al dente, about 5 minutes. Reserve ¾ cup of the pasta water and drain the pasta. Transfer the pasta to a bowl and set aside.
  2. Wipe the Dutch oven dry. Add 1 tablespoon of the oil and return to medium-high heat until shimmering. Add the beef and cook, breaking up the pieces with a wooden spoon, until it is no longer pink and beginning to brown, 5 to 8 minutes. Drain the beef through a colander, discarding the drippings, and set it aside.
  3. Add the remaining 2 tablespoons oil to the Dutch oven and return to medium-high heat until shimmering. Add the onions, red pepper, garlic, chili powder, and cumin; cook, stirring occasionally, until the vegetables are softened and beginning to brown, about 7 minutes. Add the diced tomatoes, tomato puree, brown sugar, the reserved pasta water, and the drained beef; bring to a simmer and cook, stirring occasionally, until the flavors have melded, about 20 minutes.
  4. Stir in the cooked pasta and season with salt and pepper to taste. Pour into a 9 by 13-inch baking dish (or a shallow casserole dish of similar size) and sprinkle with the cheese. Bake until the cheese is melted and browned, about 15 minutes. Cool for 5 to 10 minutes before serving.

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