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Sausage-Stuffed Pork Loin

By America's Test Kitchen

Published on May 9, 2013

Time

1¾ hours, plus 1 hour marinating and 20 minutes resting

Yield

Serves 6 to 8

Sausage-Stuffed Pork Loin

Ingredients

2.5 pounds pork loin roast, boneless (1 loin, 2 ½ to 3 pounds), fat scored lightly1 teaspoon salt 1 teaspoon sugar 1 ½ pounds bulk pork sausage 4 cloves minced garlic ½ teaspoon red pepper flakes 1 slice hearty white sandwich bread, torn into pieces½ cup shredded extra-sharp cheddar cheese 1 large egg, lightly beaten1 teaspoon pepper

Before You Begin

Cook the pork on a wire or V-rack; placed right on the baking sheet, the meat may seize, forcing the stuffing out of the roll.

Instructions

  1. PREPARE ROAST Following photos in How to Prep the Pork Loin, butterfly pork roast. Pat pork dry with paper towels and rub all over with salt and sugar. Transfer to large zipper-lock bag and refrigerate for 1 hour or up to 4 hours.
  2. MAKE FILLING Cook sausage in large skillet over medium-high heat until no longer pink, about 5 minutes. Add garlic and pepper flakes and cook until fragrant, about 30 seconds. Using slotted spoon, transfer sausage to food processor and pour off all but 1 tablespoon fat from pan. Add bread, cheese, and egg to processor and pulse until coarsely ground; set aside.
  3. ROLL AND BROWN Line rimmed baking sheet with aluminum foil. Adjust oven rack to lower-middle position and heat oven to 325 degrees. Remove pork from bag and pat dry with paper towels. Arrange pork, fat cap down, on work surface. Cover surface of meat with processed sausage mixture, leaving ½-inch border on all sides. Roll tightly, then tie roast at 1-inch intervals with kitchen twine. Season with pepper. Heat reserved fat in skillet over medium-high heat until just smoking. Brown roast on all sides, about 10 minutes. Transfer pork, fat side up, to wire rack set inside prepared baking sheet.
  4. ROAST PORK Roast until thickest part of meat registers 140 degrees, 50 to 60 minutes. Transfer pork to carving board, tent with foil, and let rest 20 minutes. Remove twine. Cut into ½-inch slices and serve.
Sausage-Stuffed Pork Loin

Sausage-Stuffed Pork Loin

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By America's Test Kitchen
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Time

1¾ hours, plus 1 hour marinating and 20 minutes resting

Yield

Serves 6 to 8

Ingredients

2.5 pounds pork loin roast, boneless (1 loin, 2 ½ to 3 pounds), fat scored lightly
1 teaspoon salt
1 teaspoon sugar
1 ½ pounds bulk pork sausage
4 cloves minced garlic
½ teaspoon red pepper flakes
1 slice hearty white sandwich bread, torn into pieces
½ cup shredded extra-sharp cheddar cheese
1 large egg, lightly beaten
1 teaspoon pepper

Test Kitchen Techniques

Ingredients

2.5 pounds pork loin roast, boneless (1 loin, 2 ½ to 3 pounds), fat scored lightly
1 teaspoon salt
1 teaspoon sugar
1 ½ pounds bulk pork sausage
4 cloves minced garlic
½ teaspoon red pepper flakes
1 slice hearty white sandwich bread, torn into pieces
½ cup shredded extra-sharp cheddar cheese
1 large egg, lightly beaten
1 teaspoon pepper

Test Kitchen Techniques

Ingredients

2.5 pounds pork loin roast, boneless (1 loin, 2 ½ to 3 pounds), fat scored lightly
1 teaspoon salt
1 teaspoon sugar
1 ½ pounds bulk pork sausage
4 cloves minced garlic
½ teaspoon red pepper flakes
1 slice hearty white sandwich bread, torn into pieces
½ cup shredded extra-sharp cheddar cheese
1 large egg, lightly beaten
1 teaspoon pepper

Test Kitchen Techniques

Why This Recipe Works

While developing our recipe for Sausage-Stuffed Pork Loin , we realized that the sausage needed to cook to 165 degrees to be safe to eat, whereas pork loin is at its juicy best at a mere 145 degrees. To fix the discrepancy, we used precooked sausage for the filling. To mimic the effects of brining, we rubbed salt and sugar onto the loin and let it sit while we prepared the stuffing. To prevent the stuffing from spilling out of the roast when we sliced it, we buzzed the browned sausage in the food processor to produce smaller chunks, and for extra insurance, we added egg and bread crumbs to act as binders. A little cheddar cheese added flavor to the stuffing and also helped bind it further.

Before You Begin

Cook the pork on a wire or V-rack; placed right on the baking sheet, the meat may seize, forcing the stuffing out of the roll.

Instructions

  1. PREPARE ROAST Following photos in How to Prep the Pork Loin, butterfly pork roast. Pat pork dry with paper towels and rub all over with salt and sugar. Transfer to large zipper-lock bag and refrigerate for 1 hour or up to 4 hours.
  2. MAKE FILLING Cook sausage in large skillet over medium-high heat until no longer pink, about 5 minutes. Add garlic and pepper flakes and cook until fragrant, about 30 seconds. Using slotted spoon, transfer sausage to food processor and pour off all but 1 tablespoon fat from pan. Add bread, cheese, and egg to processor and pulse until coarsely ground; set aside.
  3. ROLL AND BROWN Line rimmed baking sheet with aluminum foil. Adjust oven rack to lower-middle position and heat oven to 325 degrees. Remove pork from bag and pat dry with paper towels. Arrange pork, fat cap down, on work surface. Cover surface of meat with processed sausage mixture, leaving ½-inch border on all sides. Roll tightly, then tie roast at 1-inch intervals with kitchen twine. Season with pepper. Heat reserved fat in skillet over medium-high heat until just smoking. Brown roast on all sides, about 10 minutes. Transfer pork, fat side up, to wire rack set inside prepared baking sheet.
  4. ROAST PORK Roast until thickest part of meat registers 140 degrees, 50 to 60 minutes. Transfer pork to carving board, tent with foil, and let rest 20 minutes. Remove twine. Cut into ½-inch slices and serve.

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