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Ultimate Grilled Vegetable Sandwich

By Jessica Rudolph

Published on July 4, 2023

Time

1½ hours

Yield

Serves 4 to 6

Ultimate Grilled Vegetable Sandwich

Ingredients

1 (1-pound) loaf ciabatta, halved horizontally½ cup chopped fresh basil ⅓ cup mayonnaise ⅔ ounce Pecorino Romano cheese, grated (⅓ cup)2 tablespoons capers, rinsed and chopped1 teaspoon pepper, divided6 tablespoons extra-virgin olive oil 5 garlic cloves, minced¼ teaspoon red pepper flakes 1 pound eggplant, sliced into ¼-inch-thick rounds1 (8-ounce) zucchini, ends removed, halved crosswise, and sliced lengthwise ¼ inch thick1 red bell pepper, stemmed, seeded, and quartered½ small red onion, cut into 2 wedges through root end1 teaspoon plus ⅛ teaspoon table salt, divided1 tablespoon balsamic vinegar 8 ounces fresh mozzarella cheese, sliced into ¼-inch-thick rounds

Before You Begin

Be sure to use fresh bread here; once ciabatta becomes stale, the crust becomes tough and the sandwiches will be difficult to eat.

Instructions

  1. Using your hands or metal spoon, hollow out ciabatta by removing inner crumb, leaving ¼-inch border on sides and bottom; set aside. Combine basil, mayonnaise, Pecorino, capers, and ½ teaspoon pepper in bowl; set aside.
  2. Combine oil, garlic, and pepper flakes in 1-cup liquid measuring cup. Microwave, uncovered, until bubbling and fragrant, about 90 seconds. Place eggplant, zucchini, bell pepper, and onion on rimmed baking sheet (vegetables will overlap) and brush all over with ¼ cup garlic oil (brush eggplant last, as it will absorb more oil than other vegetables). Sprinkle vegetables with 1 teaspoon salt and remaining ½ teaspoon pepper.
  3. FOR A CHARCOAL GRILL: Open bottom vent completely. Light large chimney starter filled with charcoal briquettes (6 quarts). When top coals are partially covered with ash, pour evenly over grill. Set cooking grate in place, cover, and open lid vent completely. Heat grill until hot, about 5 minutes.FOR A GAS GRILL: Turn all burners to high; cover; and heat grill until hot, about 15 minutes. Turn all burners to medium-high.
  4. Clean and oil cooking grate. Arrange eggplant and zucchini on grill and cook (covered if using gas) until well-browned and tender, 6 to 9 minutes, flipping as needed for even browning. Transfer eggplant and zucchini to large bowl as each piece finishes cooking. Add 1 tablespoon garlic oil and vinegar and toss to combine; set aside.
  5. Arrange bell pepper and onion on now-empty grill and cook (covered if using gas) until well browned and tender, 12 to 16 minutes, flipping as needed for even browning. Transfer bell pepper and onion to cutting board; slice thin, then sprinkle with remaining ⅛ teaspoon salt. (Grill will be used again in step 7.)
  6. Brush ciabatta crust with remaining 1 tablespoon garlic oil. Spread mayonnaise mixture inside ciabatta. Build sandwich by layering mozzarella on bottom, followed by eggplant and zucchini, and finally bell pepper and onion. Cap with ciabatta top. Wrap tightly in aluminum foil.
  7. Transfer foil-wrapped sandwich to grill and cook, pressing occasionally with spatula, until bread is dark golden brown and charred in spots, 1 to 3 minutes per side (peel back small piece of foil to check bread color). Transfer to cutting board and let foil-wrapped sandwich rest for 5 minutes. Unwrap sandwich, slice, and serve.
Ultimate Grilled Vegetable Sandwich
Photography by Steve Klise. Styling by Elle Simone Scott.

Ultimate Grilled Vegetable Sandwich

Save

Time

1½ hours

Yield

Serves 4 to 6

Ingredients

1 (1-pound) loaf ciabatta, halved horizontally
½ cup chopped fresh basil
⅓ cup mayonnaise
⅔ ounce Pecorino Romano cheese, grated (⅓ cup)
2 tablespoons capers, rinsed and chopped
1 teaspoon pepper, divided
6 tablespoons extra-virgin olive oil
5 garlic cloves, minced
¼ teaspoon red pepper flakes
1 pound eggplant, sliced into ¼-inch-thick rounds
1 (8-ounce) zucchini, ends removed, halved crosswise, and sliced lengthwise ¼ inch thick
1 red bell pepper, stemmed, seeded, and quartered
½ small red onion, cut into 2 wedges through root end
1 teaspoon plus ⅛ teaspoon table salt, divided
1 tablespoon balsamic vinegar
8 ounces fresh mozzarella cheese, sliced into ¼-inch-thick rounds

Test Kitchen Techniques

Ingredients

1 (1-pound) loaf ciabatta, halved horizontally
½ cup chopped fresh basil
⅓ cup mayonnaise
⅔ ounce Pecorino Romano cheese, grated (⅓ cup)
2 tablespoons capers, rinsed and chopped
1 teaspoon pepper, divided
6 tablespoons extra-virgin olive oil
5 garlic cloves, minced
¼ teaspoon red pepper flakes
1 pound eggplant, sliced into ¼-inch-thick rounds
1 (8-ounce) zucchini, ends removed, halved crosswise, and sliced lengthwise ¼ inch thick
1 red bell pepper, stemmed, seeded, and quartered
½ small red onion, cut into 2 wedges through root end
1 teaspoon plus ⅛ teaspoon table salt, divided
1 tablespoon balsamic vinegar
8 ounces fresh mozzarella cheese, sliced into ¼-inch-thick rounds

Test Kitchen Techniques

Ingredients

1 (1-pound) loaf ciabatta, halved horizontally
½ cup chopped fresh basil
⅓ cup mayonnaise
⅔ ounce Pecorino Romano cheese, grated (⅓ cup)
2 tablespoons capers, rinsed and chopped
1 teaspoon pepper, divided
6 tablespoons extra-virgin olive oil
5 garlic cloves, minced
¼ teaspoon red pepper flakes
1 pound eggplant, sliced into ¼-inch-thick rounds
1 (8-ounce) zucchini, ends removed, halved crosswise, and sliced lengthwise ¼ inch thick
1 red bell pepper, stemmed, seeded, and quartered
½ small red onion, cut into 2 wedges through root end
1 teaspoon plus ⅛ teaspoon table salt, divided
1 tablespoon balsamic vinegar
8 ounces fresh mozzarella cheese, sliced into ¼-inch-thick rounds

Test Kitchen Techniques

Why This Recipe Works

For a rich and hearty grilled vegetable sandwich, we started with a medley of summer vegetables: eggplant, zucchini, red bell pepper, and red onion. We cut the vegetables into thin planks (or wedges for the onions) to maximize surface area for the most flavorful grill marks. We brushed them with a garlicky olive oil and then grilled them until tender but not mushy. Tossing the grilled eggplant and zucchini in a balsamic dressing imbued them with tangy flavor throughout and softened them to the perfect silky consistency. Thinly slicing the grilled bell pepper and onion prevented large, slippery pieces from falling out of the sandwich. We layered the vegetables in a big ciabatta loaf (hollowed out to keep everything contained) with fresh mozzarella and a punchy basil mayonnaise and then grilled the whole thing again to toast it.

Before You Begin

Be sure to use fresh bread here; once ciabatta becomes stale, the crust becomes tough and the sandwiches will be difficult to eat.

Instructions

  1. Using your hands or metal spoon, hollow out ciabatta by removing inner crumb, leaving ¼-inch border on sides and bottom; set aside. Combine basil, mayonnaise, Pecorino, capers, and ½ teaspoon pepper in bowl; set aside.
  2. Combine oil, garlic, and pepper flakes in 1-cup liquid measuring cup. Microwave, uncovered, until bubbling and fragrant, about 90 seconds. Place eggplant, zucchini, bell pepper, and onion on rimmed baking sheet (vegetables will overlap) and brush all over with ¼ cup garlic oil (brush eggplant last, as it will absorb more oil than other vegetables). Sprinkle vegetables with 1 teaspoon salt and remaining ½ teaspoon pepper.
  3. FOR A CHARCOAL GRILL: Open bottom vent completely. Light large chimney starter filled with charcoal briquettes (6 quarts). When top coals are partially covered with ash, pour evenly over grill. Set cooking grate in place, cover, and open lid vent completely. Heat grill until hot, about 5 minutes.FOR A GAS GRILL: Turn all burners to high; cover; and heat grill until hot, about 15 minutes. Turn all burners to medium-high.
  4. Clean and oil cooking grate. Arrange eggplant and zucchini on grill and cook (covered if using gas) until well-browned and tender, 6 to 9 minutes, flipping as needed for even browning. Transfer eggplant and zucchini to large bowl as each piece finishes cooking. Add 1 tablespoon garlic oil and vinegar and toss to combine; set aside.
  5. Arrange bell pepper and onion on now-empty grill and cook (covered if using gas) until well browned and tender, 12 to 16 minutes, flipping as needed for even browning. Transfer bell pepper and onion to cutting board; slice thin, then sprinkle with remaining ⅛ teaspoon salt. (Grill will be used again in step 7.)
  6. Brush ciabatta crust with remaining 1 tablespoon garlic oil. Spread mayonnaise mixture inside ciabatta. Build sandwich by layering mozzarella on bottom, followed by eggplant and zucchini, and finally bell pepper and onion. Cap with ciabatta top. Wrap tightly in aluminum foil.
  7. Transfer foil-wrapped sandwich to grill and cook, pressing occasionally with spatula, until bread is dark golden brown and charred in spots, 1 to 3 minutes per side (peel back small piece of foil to check bread color). Transfer to cutting board and let foil-wrapped sandwich rest for 5 minutes. Unwrap sandwich, slice, and serve.

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