Ultimate Grilled Vegetable Sandwich
By Jessica RudolphPublished on July 4, 2023
Time
1½ hours
Yield
Serves 4 to 6
Ingredients
Before You Begin
Be sure to use fresh bread here; once ciabatta becomes stale, the crust becomes tough and the sandwiches will be difficult to eat.
Instructions
- Using your hands or metal spoon, hollow out ciabatta by removing inner crumb, leaving ¼-inch border on sides and bottom; set aside. Combine basil, mayonnaise, Pecorino, capers, and ½ teaspoon pepper in bowl; set aside.
- Combine oil, garlic, and pepper flakes in 1-cup liquid measuring cup. Microwave, uncovered, until bubbling and fragrant, about 90 seconds. Place eggplant, zucchini, bell pepper, and onion on rimmed baking sheet (vegetables will overlap) and brush all over with ¼ cup garlic oil (brush eggplant last, as it will absorb more oil than other vegetables). Sprinkle vegetables with 1 teaspoon salt and remaining ½ teaspoon pepper.
- FOR A CHARCOAL GRILL: Open bottom vent completely. Light large chimney starter filled with charcoal briquettes (6 quarts). When top coals are partially covered with ash, pour evenly over grill. Set cooking grate in place, cover, and open lid vent completely. Heat grill until hot, about 5 minutes.FOR A GAS GRILL: Turn all burners to high; cover; and heat grill until hot, about 15 minutes. Turn all burners to medium-high.
- Clean and oil cooking grate. Arrange eggplant and zucchini on grill and cook (covered if using gas) until well-browned and tender, 6 to 9 minutes, flipping as needed for even browning. Transfer eggplant and zucchini to large bowl as each piece finishes cooking. Add 1 tablespoon garlic oil and vinegar and toss to combine; set aside.
- Arrange bell pepper and onion on now-empty grill and cook (covered if using gas) until well browned and tender, 12 to 16 minutes, flipping as needed for even browning. Transfer bell pepper and onion to cutting board; slice thin, then sprinkle with remaining ⅛ teaspoon salt. (Grill will be used again in step 7.)
- Brush ciabatta crust with remaining 1 tablespoon garlic oil. Spread mayonnaise mixture inside ciabatta. Build sandwich by layering mozzarella on bottom, followed by eggplant and zucchini, and finally bell pepper and onion. Cap with ciabatta top. Wrap tightly in aluminum foil.
- Transfer foil-wrapped sandwich to grill and cook, pressing occasionally with spatula, until bread is dark golden brown and charred in spots, 1 to 3 minutes per side (peel back small piece of foil to check bread color). Transfer to cutting board and let foil-wrapped sandwich rest for 5 minutes. Unwrap sandwich, slice, and serve.
Time
1½ hoursYield
Serves 4 to 6Ingredients
Test Kitchen Techniques
Ingredients
Test Kitchen Techniques
Ingredients
Test Kitchen Techniques
Why This Recipe Works
For a rich and hearty grilled vegetable sandwich, we started with a medley of summer vegetables: eggplant, zucchini, red bell pepper, and red onion. We cut the vegetables into thin planks (or wedges for the onions) to maximize surface area for the most flavorful grill marks. We brushed them with a garlicky olive oil and then grilled them until tender but not mushy. Tossing the grilled eggplant and zucchini in a balsamic dressing imbued them with tangy flavor throughout and softened them to the perfect silky consistency. Thinly slicing the grilled bell pepper and onion prevented large, slippery pieces from falling out of the sandwich. We layered the vegetables in a big ciabatta loaf (hollowed out to keep everything contained) with fresh mozzarella and a punchy basil mayonnaise and then grilled the whole thing again to toast it.
Before You Begin
Be sure to use fresh bread here; once ciabatta becomes stale, the crust becomes tough and the sandwiches will be difficult to eat.
Instructions
- Using your hands or metal spoon, hollow out ciabatta by removing inner crumb, leaving ¼-inch border on sides and bottom; set aside. Combine basil, mayonnaise, Pecorino, capers, and ½ teaspoon pepper in bowl; set aside.
- Combine oil, garlic, and pepper flakes in 1-cup liquid measuring cup. Microwave, uncovered, until bubbling and fragrant, about 90 seconds. Place eggplant, zucchini, bell pepper, and onion on rimmed baking sheet (vegetables will overlap) and brush all over with ¼ cup garlic oil (brush eggplant last, as it will absorb more oil than other vegetables). Sprinkle vegetables with 1 teaspoon salt and remaining ½ teaspoon pepper.
- FOR A CHARCOAL GRILL: Open bottom vent completely. Light large chimney starter filled with charcoal briquettes (6 quarts). When top coals are partially covered with ash, pour evenly over grill. Set cooking grate in place, cover, and open lid vent completely. Heat grill until hot, about 5 minutes.FOR A GAS GRILL: Turn all burners to high; cover; and heat grill until hot, about 15 minutes. Turn all burners to medium-high.
- Clean and oil cooking grate. Arrange eggplant and zucchini on grill and cook (covered if using gas) until well-browned and tender, 6 to 9 minutes, flipping as needed for even browning. Transfer eggplant and zucchini to large bowl as each piece finishes cooking. Add 1 tablespoon garlic oil and vinegar and toss to combine; set aside.
- Arrange bell pepper and onion on now-empty grill and cook (covered if using gas) until well browned and tender, 12 to 16 minutes, flipping as needed for even browning. Transfer bell pepper and onion to cutting board; slice thin, then sprinkle with remaining ⅛ teaspoon salt. (Grill will be used again in step 7.)
- Brush ciabatta crust with remaining 1 tablespoon garlic oil. Spread mayonnaise mixture inside ciabatta. Build sandwich by layering mozzarella on bottom, followed by eggplant and zucchini, and finally bell pepper and onion. Cap with ciabatta top. Wrap tightly in aluminum foil.
- Transfer foil-wrapped sandwich to grill and cook, pressing occasionally with spatula, until bread is dark golden brown and charred in spots, 1 to 3 minutes per side (peel back small piece of foil to check bread color). Transfer to cutting board and let foil-wrapped sandwich rest for 5 minutes. Unwrap sandwich, slice, and serve.
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